Evaluating the water treatment effectiveness of the Filtron

Bielefeldtmascaro05filtron.pdf

Angela R. Bielefeldt
Associate Professor, Dept. Civil, Environmental, & Arch. Engineering
University of Colorado – Boulder

Professor R. Scott Summers,
Chris Fahlin, Suzanne Givler, Kate Kowalski,
Katie Medina, Lucas Hollenkamp,
Anisha Malhotra, Heather Wright

 

Research Questions
• Hydrodynamic conditions during flow
– Contact time of pathogens with silver
• Physical removal vs Inactivation
– Filtration (and impacts of accumulated dirt within the
filter); if inactivation, potential for reactivation / repair
• Necessary to “pre treat” very turbid water?
– Particles clog filter too rapidly and decrease flow rate
• Quantitative understanding of colloidal silver’s
ability to kill bacteria and viruses
– “CT” concentration * contact time relationship?
– Long term effectiveness, as silver leaches away
– Bacterial “static” vs “cidal” – bioclogging over time?

Cambodian Filter Factories Study

Cambodian-filter-factories_annotated.pdf

Resource Development International Cambodia (RDIC)
Mickey Sampson / Marc Hall

Summary
Resource Development International (RDI) is a faith-based NGO with bases of operation in Kean Svay and Siem Reap, Cambodia, although the reach of their programs is nationwide. RDI believes that its role is to provide resources to the development world as well as the developing world, a policy that is through their eagerness to share manufacturing details, marketing materials, and educational strategies.

 

Cambodian Red Cross (CRC)
M. Sichan / Mao Song (Factory Manager)

Summary
The Cambodian Red Cross water filter factory is the newest ceramic silver filter operation in Cambodia. It was begun in early 2005, and build according to advice provided by IDE based on RDIÂ’s findings. The pilot project and the factory construction were originally funded by the World BankÂ’s Development Marketplace Competition and by the American Red Cross1.

Analysis and Comparison of Sustainable Water Filters

EPD 397 TECHNICAL REPORT

Skye McAllister
Department of Mechanical Engineering
University of Wisconsin – Madison
May 4, 2005

Analysis-and-comparison-of-sustainable-water-filters.pdf
ABSTRACT
In 2001 the United Nations declared clean water a “basic human right,” and set a goal to halve the
number of people without access to clean water and sanitation by the year 2015. There are currently
thousands of types of water filters on the market with the ability to purify water contaminated in
many different ways. However, most of these filtering methods are too expensive and donÂ’t meet
the specific needs of many unindustrialized nations of the global south. Such organizations as the
United Nations and World Health Organization are currently pushing the water filter industry to
develop sustainable solutions to empower many unindustrialized nations with the ability to filter
their own water. These sustainable technologies are innovative, simple, and incorporate
combinations of basic science and local materials to create usable and efficient filters. It is the goal
of this report to investigate the different sustainable water filter technologies, determine a set of
guidelines for creating sustainable filters, and then give suggestions about the specific technologies
that will help best meet the UN goal.

Keywords: sustainable, water filter, global south, United Nations, World Health Organization.

Investigation of the Potters For Peace Colloidal Silver Impregnated Ceramic Filter

In September 2001, Jubilee House Community contracted with USAID to provide intrinsic and field investigations of the Potters for Peace (PFP) colloidal silver impregnated ceramic filter. Daniele Lantagne, MIT Lecturer in Civil and Environmental Engineering and Principal of Alethia Environmental, was hired to complete the work. Ms. Lantagne spent three weeks in Nicaragua in October 2001 conducting experiments on the filter and sampling water quality in homes using the filter. Further research was conducted in November and December 2001 with filters that were transported back to the United States.

Report 1: Intrinsic Effectiveness
Daniel S. Lantagne
Alethia Environmental
Alethia-report-1.pdf
Executive Summary of Report 1
Alethia-exec-sum-report-1.pdf

Report 2: Field Investigations
Daniel S. Lantagne
Alethia Environmental
Alethia-report-2.pdf
Executive Summary of Report 2
Alethia-exec-sum-report-2.pdf

Latest Video

“One billion people living in the world today without access to clean water” is a staggering figure. Do you think most people can conceive of how much our lives will change with 9.3 billion people living on this planet?

From: Whole Foods Market
http://www.facebook.com/wholefoods?sk=app_211251575575204

Why become a member?

We want to keep putting donations towards project specific expenses, in order for this to happen we need the membership dues for operating the Registered Charity. Each year we pay for the Website, Accounting expenses, Postage, Insurance, and Printing costs. It is our dues that keep the “organization” running. By paying dues you provide the basic operational structure necessary, for advancing our mission of fostering the building of water filter factories.

We have no paid administrators, the only way we can continue to be sustainable is with with your help.

As a group, we are looking for ways to provide additional benefits to our members. We can post a link to your website in our links area, and provide ad space in our newsletter.

Join Us!

Kiln Setting

Here we are in the workshop doing more work on the computer than on the workbench, but its nice to have the specs to share.

There has been some work done on designing a special kiln setting to fit more filters into a kiln-load. The ones in the photos below have been made with the same mix as the filter-body.

They are functional, but we wanted to see if we could make them less massive without loosing too much of their structural strength.

This is the kiln post that is being experimented with now:

Original CWF kiln post

The filter posts in use

And here is a photo of the improved version:

Sketchup screenshot of CWF Kiln Posts

or download the sketchup file:

http://potterswithoutborders.com/wp-content/uploads/2011/03/filtersetterversion2.skp

KIST PARTNERS WITH COOPERATIVE OF LOCAL POTTERS TO DEVELOP CERAMIC WATER FILTERS

Excerpt from the website of the Kigali Institute of Science and Technology Please visit their website to read the original story:  http://www.kist.ac.rw/News/water-filter.html

———————————

Kigali Institute of Science and Technology (KIST) has over the years been involved in technology development and transfer. In this regard, the Centre for Innovation and Technology Transfer (CITT) has won several local and international awards; in recognition of innovative technologies aimed at addressing the needs of rural and peri-urban population. Therefore the vision of KIST senior management is not only to maintain the achievements but to continuously undertake research and development activities that address the challenges of the society.

Amongst recent research and development initiatives is partnership between KIST and cooperative of local potters to develop water filters. The objective of the partnership is twofold. One is to adapt the colloidal silver ceramic water filter technology, and two, to transfer the knowledge to local potters and communities. Through this partnership, ceramic water filters shall be produced locally. As part of the initiative, a demonstration factory for colloidal silver ceramic water filter shall be built at Kacyiru Sector, Gasabo District.

The impact of this initiative is obvious: to reduce considerably the spread of water borne diseases and mortality rate among Rwandan population. Further, the technology transfer to the rural population will enable Rwanda to meet vision 2020, EDPRS and MDGs health targets.

Continue reading “KIST PARTNERS WITH COOPERATIVE OF LOCAL POTTERS TO DEVELOP CERAMIC WATER FILTERS”

U.N.: "Sick Water" Deadlier than War

NAIROBI, Kenya, March 22, 2010

Water-Related Diseases Account for 3.7 Percent of Deaths Worldwide, More Than All Forms of Violence, Report Says

  • (CBS/AP)

(CBS/AP)

More people die from polluted water every year than from all forms of violence, including war, the U.N. said in a report Monday that highlights the need for clean drinking water.

Continue reading “U.N.: "Sick Water" Deadlier than War”

American In Yemen Seeks Success With Water Filters

Sound Byte from National Public Radio USA

by Peter Kenyon

Link to NPR site:  http://www.npr.org/templates/story/story.php?storyId=124012949

An American in Yemen has become one of the few global manufacturers of affordable and deceptively simple ceramic water filters that could play a vital role in bringing safe drinking water to millions of people. Using technology that originated in Latin America, he sold 20,000 filters last year at $25 apiece, and hopes to expand his operations this year.

Direct link to MP3 Audio file:

http://potterswithoutborders.com/wp-content/uploads/2010/02/20100223_atc_18.mp3

Silver Filters: Providing Clean Water to All

From Yemen Today Magazine: http://www.yemen-today.com/go/development/3376.html

31/12/2009 06:48:00 by : Sammi Aryani

Khadija al-Zafeni walks two kilometers to collect water from a rain-fed cistern three times a day. “My children were constantly sick because of the water.

Khadija al-Zafeni walks two kilometers to collect water from a rain-fed cistern three times a day. “My children were constantly sick because of the water. Each of them was stricken with severe diarrhea every month. It would reach the point to which they would be skinny and frail and sleep all day. For a mother, it’s hard to watch your children suffer like that.” This is the daily condition for the staggering 44 percent of Yemenis who currently live without access to clean drinking water, one of life’s most basic necessities, but also the one most easily taken for granted. However, Khadija is gratefully using the past tense, for, thanks to Richard Boni’s colloidal silver filters, her family has now been granted the right to drink water free of disease. As the Silver Filter Company expands, this could be the reality for the rest of Yemen’s rural and urban poor.

Continue reading “Silver Filters: Providing Clean Water to All”

Marketing Safe Water Systems – By Urs Heierli

Why It Is So Hard To Get Safe Water To The Poor – And So Profitable To Sell It To The Rich?

FOREWORD
Why is it that the global market for bottled water is booming, with astounding annual growth rates, sometimes as high as 50 per cent, and why is the progress in providing safe water to the poor so sluggish ? Why do more than 300 children still die of diarrhoeal diseases every hour ?
It is not for the lack of affordable solutions. Solar disinfection, chlorination, filtration by slow-sand and ceramic filters, and ultraviolet treatment are all effective methods and have been scientifically proven to reduce child mortality considerably.
For some years the right solution seemed to be to provide piped water to all households, with ‘ Point of use water treatment and storage systems ‘ ( POUs ) considered either unnecessary or merely intermediate solutions. However, of late, two factors have put POUs much higher on the
development agenda :
1. First, many poor people will have to wait for quite some time until they get access to piped water, and they need a solution now.
2. Second, even if piped water is available, it can be contaminated or re-contaminated on the way to the user, either by leaks in the piped system or by re-contamination during transport and storage.
There is thus a huge need for POUs that treat water and make it safe just before it is consumed. Several studies have shown that diarrhoeal diseases can be reduced considerably when sanitation and hygiene standards are improved.
POUs lack good dissemination and marketing strategies.
Many POU systems are poorly marketed and have considerable deficiencies in respect of the five Ps of marketing :
1. The products are not very suitable, practical or well designed. If anything, they are practical but do not look like ‘ must-have ‘ products.
2. The pricing of POUs is not attractive for either buyer or seller. While mobile phones can be paid for in instalments while being used, water filters need to be paid for upfront in cash.
3. There is no obvious point-of-sale to buy POUs because there is no money in it for retailers.
4. Promotion leaves much to be desired, even when it is present, despite the fact that safe water may require
behavioural changes.
5. People ( the 5th P ) do not automatically put safe water high on their agenda, and there is very little continual social marketing to influence them. They claim they do not have 10 dollars to buy a filter but may spend much higher amounts on beer, cosmetics and other less-essential consumer goods.
For POUs to take hold would require a marketing campaign similar to that used with insecticide-treated mosquito nets. This means a concerted and comprehensive action programme involving the public and private sectors to bring about change and to scale-up dissemination from tens of thousands of POUs per year to tens of millions. We hope that this book provides inputs and suggestions for bringing POUs to that other, higher, level of dissemination. This will only be possible if the level of funding inputs is comparable to that used for mosquito nets.

François Muenger
Senior Water Advisor
SDC Swiss Agency for Development
and Cooperation
Berne

ABOUT THIS PUBLICATION
Author : Urs Heierli is an economist ( Ph.D., University of St . Gallen ).
From 1987 to 1999 he served as country director of SDC – the Swiss
Agency for Development and Cooperation in Bangladesh and India.
During a subsequent sabbatical, he wrote the study ‘ Poverty Alleviation
as a Business ‘ and then joined the Employment and Income
Division at SDC head office in Berne. In November 2003, he launched
his own consulting company, msd consulting ( Markets, Sustainability
and Development ) in Berne, to focus further on the market creation
approach to development.

Foreword : François Muenger, Senior Water Advisor, SDC
Peer review: Armon Hartmann, former Senior Water Advisor, SDC
Editor : Paul Osborn, Médiateurs, Netherlands
Photos : Urs Heierli, Population Services International ( Waterguard ),
G . Allgood, Procter & Gamble ( PUR Photos ), Antenna Technologies
( WATA photos ), SODIS Foundation ( SODIS new designs ).
Design/layout : Claudia Derteano, Isabelle Christ
Copyright : SDC – Swiss Agency for Development and Cooperation,
Employment and Income Division / Urs Heierli ( msd consulting ),
Berne

1st Edition : September 2008, printed in India

Copies : Hard copies are available from :
SDC Social Development Division ( sodev@deza.admin.ch ) and
SDC Employment and Income Division ; ( e-i@deza.admin.ch )
Electronic copies can be downloaded from :
www.deza.admin.ch/themes ; www.poverty.ch/safewater ;
www.antenna.ch

Film clips : A companion CD with many film clips is in the back
cover of this book. The clips are also available for download from
www.poverty.ch/safewater

This publication is supported by :
Employment and Income Division and
Social Development Division
SDC – Swiss Agency for
Development and Cooperation
Freiburgstrasse 130
CH-3003 Berne
Switzerland

This publication is co-published by :
Antenna Technologies
29, rue de Neuchâtel
CH-1201 Geneva
Switzerland
www.antenna.ch

Connect International :
Jan van Houtkade 50
2311 PE
Leiden
Netherlands
www.connectinternational.nl

Download complete document:  Safewater.pdf 5.32MB

Update from Senegal – Burt Cohen

Greetings to all-
I am writing from Matam District eastern Senegal where it is very hot. I am here to set up the 31st ceramic water filter factory in collaboration with KOICA the Korea International Cooperation Agency. The twelve hour overland journey by sept-plus transport through the cool desert night air gave us great false hope that it might not be very hot where we were heading. The following morning we awoke to a 40 C day. We will begin to put materials in place that were brought from Canada in support of the factory.

Photo 1 – Day 2 on the job- Senegalese Koreans and Canadians collaborate and assemble a filter press to begin the new workshop at Orossogui Senegal.

Photo 2- KOICA Water engineers Je-Min Lee (left), Joohyun Kim(right), brought me to the desert of Matam Senegal-

More to come,

Burt

Yemen: war and water woes

Excerpt from International Committee of the Red Cross (ICRC) website: Full Article

——————————————-

ICRC water engineer Johannes Bruwer is just back from a 14-month assignment in Sa’ada, Yemen. He explains why access to safe water is crucial to Yemenis affected by the conflict and how the ICRC has responded to some of the most urgent needs.

Which part of Yemen is most affected by water shortages?

The entire country is affected by water shortages. Because diesel fuel is in short supply, many water pumps are not operating, and using trucks to transport water is becoming so expensive that safe drinking water could soon be unaffordable for most Yemenis. The price of water more than doubled during the month of August in areas affected by the conflict. In the city of Dahyan, which is probably one of the worst affected areas, the ICRC is trying to ease the situation by providing diesel.

 

Malahit, Northern Yemen. Community members receive colloidal silver water filters distributed by ICRC.

©ICRC / R. Gallway / V-P-YE-E-00640 / April 2008

A special problem facing Yemen is that its population is scattered throughout the country, which makes it difficult to supply everyone on a regular basis.

Full Article

Yemen Silver Filter Factory Update

Submitted by Richard Boni

This article is an update of activities since April 2007 that have led to commercial production of CWFs under trade name Silver Filters. Much can happen in a year.

In April/May 2007, Burt Cohen of Potters Without Borders visited Yemen and, among other things, taught us how to make Colloidal Silver Impregnated Ceramic Water Filters, a/k/a Silver Filters. This was a tremendous learning experience that put us solidly on the road to the successful production of Silver Filters. During the months immediately following the training, we practiced producing filters while attempting to market the concept to NGOs and other organizations working in health, water resources and community development. We were at the time receiving support from the Gesellschaft fur Technische Zusammenarbeir-Integrated Water Resources Management Project (gtz_IWRM). This support not only enabled the training by Mr. Cohen but also provided an avenue for a Pilot Project to test the effectiveness of Silver Filters in the field, in a Yemeni context. We initiated 2 pilot projects, one with CARE Yemen and the other with the Social Fund for Development, a local organization supported by the donor community and the Yemeni government. For these pilot projects we produced 290 filters for distribution to six rural communities, four of which depend upon surface water for drinking water. We are currently awaiting the official results of the Pilot Projects but initial anecdotes indicate that the users, especially those using surface water only, like the filters. I interviewed one woman who had the filter of one month. “Have you cleaned the filter yet,” I asked. “Three times,” she replied proudly. I asked her how much she would be willing to pay for a filter. “I would whatever price required.” Perhaps a bit emotional and even irrational but telling nevertheless.

During the past year or so, when we had no orders for Silver Filters, the owner of the factory, potter Ali Saleh Salman, was simultaneously excited and frustrated; where were the filter orders? A Yemeni saying, ‘Patience is beautiful’ was my response. In the meantime, we produced clay ovens for the wholesale market and flower pots and planters that were marketed directly to the expatriate community. Our customers for flower pots in 2007 included the German and American Embassies, the Ambassadorial Residences of the British and Royal Netherlands Embassies as well as other diplomats, oil company employees, aid workers and the well-to-do Yemeni elite. Because local pottery is merely heated clay, there is a definite market for improved Garden Ceramics. Our problem is that due to limited capacity at this time we are unable to produce Silver Filters and Garden Ceramics at the same time. Our plan is to establish the Silver Filter business and then expand the site in order to increase our production capacity to meet the high demand for improved pottery. If all goes well, we will build another kiln.

In pursuit of opportunities to market Silver Filters, at the end of February 2008 we signed a contract with the International Committee of the Red Cross (ICRC) to produce 1000 Silver Filters. This was our first sizeable contract for Silver Filters; until then we had produced roughly 400 filters over an 8 month period so producing 1000 filters in 2 months would test our mettle. Because Silver Filters take up a lot of shelf time and space, the first order of business was to build additional shelving. We had room to dry and store about 340 filters and needed room for at least 500 or more. However, shelving is expensive in Yemen and we had to find an inexpensive way to meet our need. Old wooden palettes served the purpose well and we built shelves to hold about 800 filters!

Our first day of pressing produced 31 filters, a bit below our projected target of 40. We had to move employees around in a way that matched production needs with their capabilities and skills. Over the next 2 weeks we continued adjusting and improving until we reached 60 filters a day. Our production team consists of two employees mixing and weighing clay, three on the press and record-keeping and one doing odd chores to facilitate production. Two others are responsible for firing, flow testing, Colloidal Silver application and preparing filters for distribution. In the end, however, the team works together on whatever is required that day. It should be noted that the site is without electricity and all mixing and screening is done by hand, a process that takes considerable time and effort. From our perspective, therefore, pressing 60 filters a day is impressive. After a week or so we began firing.

The kiln is a gas-fired brick kiln designed in 2006 by Bernd Phannkuche, the publisher of New Ceramics and one time kiln designer. It is designed to use sixteen 20kg gas canisters, eight at a time: If pressure is lost during the firing, the kilnsman can switch to the other bank of eight gas tanks. These large canisters, however, are uncommon and hard to refill in Sana’a. Also, the refills are not always complete, i.e. they are often not filled completely. Gas tanks are not weighed and the customer never knows how much gas is in the tank at the time of purchase. Smaller 10kg canisters are ubiquitous in Sana’a and are usually filled to capacity. Our potter Ali Saleh figured out that he can fire the filters as well with the small tanks as with the larger ones and so uses the smaller tanks.

During the first five or six firings, we mapped the filter placement; this enabled us to observe the kiln placement for each filter and match that with the results of the flow tests. Our target firing temperature began at 900C but because filters at the bottom of the kiln were flowing at only 1l/hr and our flow rate target is between 1.5 and 3 liters per hour, we adjusted the target temperature to 940C. This has resulted in a greater number of filters passing the flow test with an average of 1.9 – 2.3 l/hr. It should be noted also that we adjusted our clay-sawdust mix to 8.540kg. – .460kg, from 8.550kg – .450kg, a minor move that nevertheless seems to have improved average flow rates. I haven’t made recent calculations but it seems that the average flow rate has increased slightly over the last month or so. Because it takes at least a day for the kiln to cool, we fire every other day or so.

During the 1.5 months we produced for ICRC, we ended up with about 2000 filters; not bad for a start-up facility. After the ICRC production run, a few of the employees went to their village for a family visit. Over the next week or so we began planning for the expansion of the site. We are currently building a storage room to store finished filters, receptacles, brushes, taps, etc. and we need to replace part of the roof over production site. We recently received a new order from the ICRC for 800 more filters while CARE Yemen has ordered 360 and we continue to seek additional contracts. In the meantime we have been selling Silver Filters to individual customers. Our long time supporter, gtz-IWRM purchased 90 filters and CARE Yemen bought 10. These sales help spread the word about the filters and win converts, if you will. There is considerable interest in Silver Filters largely because Yemen lacks potable water in all geographic areas and across all levels of society. Drinking water can be purchased in nearly every small town, large village or city but this is expensive, especially for the less fortunate, i.e. most of the population.

In June 2008, gtz-IWRM will host a workshop to publicize the results from the Pilot Projects. We hope to invite all organizations involved with water in Yemen as well as private investors, traders, etc. As with all businesses, we hope to expand production and develop distribution channels. Hopefully, in the not too distant future, Silver Filters will become a household name in Yemen.

Diagram for a screening machine

Attached are two images and one sketchup file describing the components of a simple mostly wooden machine for screening materials (such as sawdust).

Photo1:

Photo2:

Diagram:sieve1.skp

The sketchup file viewer program is necessary for viewing the sketchup 3D CAD diagram, you can download various versions of it here: http://sketchup.google.com/gsu6/download.html

Final Report to Songhai Centre, Porto Novo, Benin West Africa September 20th, 2007

By Burt Cohen

Potters Without Borders originally met with students and Professor Streibig at Seattle University. As a result of this meeting I was asked to assist with the introduction of a Ceramic Water Filter facility at the Songhai Centre in Porto Novo Benin. I traveled to Benin and worked at Songhai centre from August 8th until September 12th, 2007. My participation was a result of a grant provided through the Rotary club of Spokane.

More then two months before arriving both Professor Streibig and myself communicated with Project Coordinator Thierry Andre and Songhai Centre Director Godfrey Nzamujo to identify materials and facilities needed for the production of Ceramic Water Filters. A week before my arrival, Engineering and nursing students and programme coordinators from Gonzaga University traveled to Benin.

The introduction of a new technology brings with it new challenges. The Songhai Centre in Benin has more then a twenty year history in Benin developing an integrated programme of agriculture production and community development in West Africa. This model is an excellent basis for the development of a ceramic water filter facility with an excellent potential for success. The centre views the introduction of this technology as needed and timely. Songhai is uniquely situated with a local market in Benin as well as a potential market in Nigeria of many millions less the 40 kilometers away. The integrated nature of the Songhai model influences their view of future CWF production.. In discussions with Thierry Andre, project coordinator and centre director Fr. Nzamujo it is hoped that CWF production can be introduced along with the development of other ceramic production including, brick, tile, ceramic planters and irrigation pots.

Upon my arrival in Benin, the students from Gonzaga and the Songhai Centre mechanics team had organized clay processing. The engineering students had developed an excellent portable filter press and had already formed 25 filters. This press- allowed us to form over 120 filters for the batch series test in order to evaluate the proper ratio of clay to sawdust.

Gonzaga University Portable Filter Press in Operation

gonzipressaction.jpg

Double scissor Filter Press

scissor-press.jpg

The last two weeks of my stay I worked with Mr Fiacre Aboua, Mr. Eusebe and Mr. Luciane of the mechanics workshop at Songhai centre to produce a new double scissor filter press. This press was tested during the last days of my stay to make sure that it was aligned. Some small adjustments needed to be made so that the filters would eject filters easily.
Forming Ceramic Water Filters
Based on evaluation of the flow testing results, I recommend that a ratio of 80% clay to 20% screened sawdust be used. For more information including formula see: benin-ceramic-water-filter-batch-series.doc

When the new filter factory begins to form new filters there will be some changes. It is important that all new filters be numbered in such a way that filters can be monitored. Each filter must receive a unique number as soon as it is formed .This numbering is stamped into the newly formed filter before it is ejected from the mold. The factory must keep daily reports to record all information about filter production. It is important that information about filter production indicate the number, the date of production, clay and sawdust proportions, weight of water, firing information and any unique information pertaining to production. A sample workshop log is provided as an example- benin-production-log.xls

Once filters are sold the sales information must also indicate the Filter number sold to a customer as well as the customer’s name and home address or village. This information is necessary to follow up studies that will monitor the filters’ effectiveness in the field.

Songhai Centre filter kiln under construction
songhaikiln.jpg

Kiln Construction and Operation
The kiln built during the period of the consultancy was meant to be one of two “Mani” type kilns. The first kiln has a double firebox design under the floor of the kiln. The kiln will fire more then 50 filters.

Kiln firings take 11 to 12 hours because of the warm up period needed to insure that carbon does not become trapped in the filter walls. A firing schedule has been included.
I recommend the use of draw trials to help with the evaluation of the firing progress. These small trials are made of the filter clay/sawdust mixture and removed at the end of the fire through a spy hole in the door od the kiln.
Pyrometric cones * are also used to make sure the fire has advanced correctly. Ordering information for these cones is included.

This kiln was made from red brick made by Jean Kokossou of Porto Novo. This brick was delivered in three lots. The first batch of brick was not fired hot enough to be durable. The next batches were fired higher and were stronger. The kiln was fired twice while I was in Benin. After the first firing the flat top cracked and separated from the wall. Before the second firing we rebuilt the roof as an arch.

Firing Recommendations
I would recommend that the next kiln be built with an arched roof as well and that the second kiln share the chimney with the first.

The first kiln made use of 100 fire brick to cover the fireboxes and form the floor of the kiln. The use of firebrick was important as waste oil is a stress on the red brick used in the fireboxes. If possible firebrick should be used in the base of the second kiln. If it is not possible to buy firebrick for a second kiln, then I would suggest that outer walls of the next kiln be made twice as thick. If firebrick is found, then the fireboxes and floor of the kiln can be made from this brick and the chamber can be red brick.

The most important problem with firing filters at the Songhai Centre is the fuel used to fire the filters. Although we used waste (black) oil to finish both filter firings, waste oil is not a recommended fuel in this kiln because of the poor quality of the brick. The brick in the fireboxes will darken, vitrify and deteriorate with the higher temperatures from long use of waste oil.

Wood used in the firings must be purchased and stored at least three months in advance and it must be split in small cross sections. Unless the wood is completely dry, the firing will stall in temperature beyond 700 C. The difference between using wood in cooking fires and using in a kiln is that poorly dried wood can be used without problem in a cooking fire- in a kiln the same wood will prevent the advance of the firing because the energy of the burning wood is consumed in boiling off the water in the fireboxes. If the wood is completely dry waste oil will not be needed to bring the temperature to 900 C, or very little will be needed.

Other fuels may be used in the kiln-along with the wood such as palm oil kernels (rancid), and agricultural waste such as ground nut shells.

Target filter firing schedule is reproduced in the document: benin-filter-target-firing-schedule.xls
Firing Schedules from the first two firing are shown in the two excel documents: benin-filter-firing-september-6th-2007.xls, benin-filter-firing-sept-10-2007.xls

Follow-up:It would be very useful if the workers responsible for filter firing and production have the opportunity to visit the Ghana filter factory- to participate in firing and production exercises.
Requirements in order to produce bricks for CWF production will be forwarded to the Songhai Centre.

New Filter Workshop
The new filter workshop is developing around the filter kiln. A roof has been built over the new production area. This space is already separated into work areas with cement block walls. Two smaller rooms with doors will provide secure storage for the working solution of colloidal silver, scales, pyrometers and production supplies.

Areas are needed for:

1.dry storage of wood, clay and sawdust.
2.hammer milling of clay
3.screening of clay and sawdust
4.The masons have already provided a soaking tank for flow testing of filters
5.wet mixing of clay/sawdust
6.filter press forming
7.drying racks for finished filters
8.storage of plastic bucket receptacles
9.kiln
10.storage of finished filters
—————

Colloidal Silver ordering information:
Ivana Ascaso
Sales Assistant/ Managing Director
Laboratorios Argenol S.L.
Autovía de Logroño Km 7,400
50011 Zaragoza, Spain
Tel: + 34 976 336266
Fax: + 34 976 533659
www.laboratorios-argenol.com

*Pyrometeric Cones purchase information: 010, 012, and 014
Axner and Company of Florida
http://www.axner.com/axner/tools/cones.

Pyrometers and Thermocouples: http://www.wardburner.com/home.html

Potters Without Borders –http://www.potterswithoutborders.com/
Potters For Peace-http://www.pottersforpeace.org/

songhaigroup.jpg

Burt Cohen
Director Potters Without Borders
burtcohen@potterswithoutborders.com
PO Box 1006
Enderby, BC V0E1V0
Canada
250-838-9799
This Document is also available as a PDF: songhai-pwb-final-report.pdf

Supporting files: songhai-report-documents.zip

Ceramics may alleviate Yemen's water crisis

 

Yemen Observer: http://www.yobserver.com

Posted in:
News Varieties

Written By: Ali Marmaduke

Article Date: Jul 7, 2007 – 12:51:36 AM

ceramics_1.jpg

Yemen’s only high-temperature kiln, built by GTZ to produce ceramic water filters and irrigation pots

These days, political violence makes headlines more frequently than
development issues. America’s war in Iraq, Al Qaeda’s war
against…everyone, and ethnic cleansing in Sudan are hot topics in the
media and among the world’s leaders. But, in Yemen, drinking
water often poses the biggest threat to survival. Every day there are
5,000 deaths worldwide, mainly children under the age of five, due to
diarrhea caused by unsafe water, according to a 2006 World Health
Organization report. Diseases related to inadequate water sanitation
cause an estimated 80 percent of all sickness in the developing world.

In Yemen, only 21.5 percent of the rural population has access to safe
drinking water and only 19 percent have adequate water sanitation
facilities, according to a 2006 GTZ (German Technological Cooperation)
study. Infant and child mortality rates are 71 deaths per 1000
live births and 105 deaths per 1000 live births, respectively. Those
rates are higher in rural areas. The U.N.’s Millennium Development Goal
is to halve the number of people unable to reach or afford safe
drinking water by the year 2015. But achieving that goal would require
that at least 125,000 people be provided access to safe water supplies
each day before the 2015 target. The shortfall in the
availability of drinking and irrigation water in Yemen is primarily due
to overpopulation.

And the fact that an estimated 70 percent of the country’s water supply
is used irrigate Qat fields exacerbates the crisis. Although the Yemeni
government has still not implemented adequate measures to correct this
situation, international humanitarian organizations are working with
the Yemeni National Water Resource Authority to provide rural and urban
populations with the means to sanitize drinking water and to more
efficiently irrigate crops to conserve the country’s dwindling water
supply. According to the NWRA website, “The water situation
[in Yemen] is becoming progressively worse because of population growth
and increasing water demand.

The government is fully aware of the challenge this poses to the
country; therefore, it has given a very high priority to water
security.” The German government has been one of the main donors to the
improvement efforts of Yemen’s water sector. Other donors include the
World Bank and the Dutch government. The 21.5 percent of Yemen’s rural
population that has access to safe drinking water gained that access in
the last two decades, according to the GTZ website. In 2006, the
international NGO, Integrated Water Resource Management sent a team to
Yemen to work to determine what would be required to introduce two
low-tech products that would alleviate Yemen’s water crisis.

The first product was an unglazed indigenous clay pot (called ‘jarar’
in Arabic) that is buried neck deep underground and periodically filled
with water. When full, the pot saturates the surrounding soil with
water that is sucked through the porous clay when the ground is dry and
delivers water directly to the plant root zone. The water remains
inside the pot when the soil has reached its moisture capacity.
This method helps reduce the amount of water required for agriculture
by up to 70 percent. It also increases farmer incomes by
improving plant survival, increasing plant yields by up to 70 percent,
and increasing fruit and vegetable size.

However, the traditional clay pots produced in Yemen quickly
disintegrate and break with prolonged exposure to water because they
are not fired at temperatures high enough to alter the molecular
structure of the clay into durable ceramic. The second product that the
IWRM team is currently introducing to the Yemeni market is a water
filtration device that was developed in Guatemala in 1981 by the
Central American Industrial Research Institute and promoted by Potters
for Peace, a member of the World Health Organization’s International
Network to Promote Household Water Treatment and Safe Storage.
The device was created to be a low cost filter that could be fabricated
at the community level and provide potable water to the poorest of the
poor.

ceramics2_1.jpg

A diagram and photo of a silver filter, and the press used to mold them uniformly

It is called a Colloidal Silver Impregnated Ceramic Water Filter. “I call them ‘silver filters’ for short, because I can’t come up with a better name,” said Rich Boni, an American independent contractor working with GTZ. Boni has lived in Yemen for nearly 11 years and he is well acquainted with Yemen’s water crisis. “One silver filter can provide a day’s worth of drinking water for a family
of six,” Boni said. “I know that kind of flies in the face of
reality here in Yemen because the average size of a Yemeni family is eight, but this is the largest size we make right now.”

The silver filters are 10” deep and 11” wide buckets that resemble
flower pots. They are made from local clay. After being
fired in a kiln, the buckets are impregnated with a liquid colloidal
silver solution that acts as a bactericide. The bucket is placed inside
a receptacle, made of plastic or clay, and is filled with water.
That water filters through the bucket at a rate of 2-2.5 liters per
hour and rests in the receptacle until poured through a spigot and
consumed. “The flow rate of the filters has been tested
over and over to make sure that water remains within the ceramic long
enough to kill all the bacteria, but short enough to be convenient,”
Boni said. Clinical test results in 11 countries have shown that silver
filters to eliminate 99.88 percent of water born disease agents.

Institutions like the Massachusetts Institute of Technology and
USAID have participated in the testing of silver filters and have
officially confirmed their efficacy. Silver filters can be sold
for YR 2,200, require brief cleaning with a hard brush once a month,
last for up to two years, and can be produced by local potters using
local materials. However, GTZ’s and IWRM’s two-part solution to Yemen’s
water crisis had two requisites. The first requirement was
potters. Yemen has a tradition of clay production and plenty of
potters who use a traditional method of clay pot production. But it
quickly became evident that the crude gas-fired kilns used by these
potters were unsafe (two months ago a kiln exploded in Dhamar, killing
a child) and incapable of firing clay at a high enough temperature to
create ceramic pottery (traditional kilns only reach about 500 degrees
Celcius).

So the second requirement was an environmentally friendly gas-fired
kiln that was safe, could fire at high temperatures (up to 900 degrees
Celcius) and could be built entirely of local materials. German Dr.
Michael Klinger was a part of the IWRM team in charge of introducing
and promoting water conservation technology in Yemen. He
suggested that if the German government was going to fund the
GTZ-directed construction of a high temperature kiln for the production
of irrigation jarar, it would be prudent to begin producing silver
filters, which also require firing at high temperature.

His advice did not fall on deaf ears. About a year later, at
the Modern Pottery Workship, just outside of Sana’a on Wadi Dhahr Road,
the 120 cubic feet, propane-fueled high-temperature kiln was built and
a press was constructed, with the supervision of a representative of
Potters for Peace, to produce uniformly molded clay buckets for silver
filters. But, currently, there is only one high-heat kiln
and only one family of potters in the entire Republic of Yemen to
produce these ceramic products. Ali Saleh Sa’ad, 35, is
originally from al-Raima. His father was a potter.

His grandfather was a potter. His family has been potters
“since the time of the Prophet Mohammad,” he said, grinning
proudly. GTZ, Rich Boni, and Dr. Klingler of the IWRM team
formed a relationship with Sa’ad about a year ago. The Sa’ad
family owns and lives at the Modern Pottery Workshop and includes, Ali,
his wife, parents, brother, and his two cousins. The workshop is
constructed of corrugated sheet metal supported by wood beams and a
cinderblock foundation. Ali and his family went into debt to buy
the land and to contribute to the construction of the kiln.

Ali has been repaying that debt by making tannoors (small traditional
Yemeni clay ovens) for his debtors to sell. Each tannoor oven
sells for around YR 600, but GTZ and Rich Boni are hoping the Yemeni
market will be receptive to the jarars and silver filters that the
Modern Pottery Workshop is producing so Ali can focus on their
production and can make a more significant income. “I really want to be
associated with this project because I think it could change a lot of
people’s lives all over this country,” said Boni. “And I think
this is going to spread because we’re not working as a huge
bureaucratic organization that takes forever to do the smallest
things.

We just need to find an NGO that will go around the country and educate
people about how to uses these filters and how to clean them once a
month.” There has been some interest in the silver filters and jarars
around Yemen. Before the Modern Pottery Workshop began production
this year, 500 silver filters were imported from a Potters for Peace
workshop in Cambodia to the Shabwa Province with very good acceptance
among the recipients.

Potters For Peace, Filters For Life

First Published in tce (News and Views from the process industries, published monthly by the Institution of Chemical Engineers) http://www.tcetoday.com
Wendy Laursen Reports on successful humanitarian and engineering collaborations for securing clean water supplies for all.

Leaders from 189 countries met in New York in 2000 to reaffirm their commitment to the principles of human dignity and equity.

One of the specific Millenium Goals outlined at the time was to reduce by half the proportion of people without access to safe drinking water by 2015. Subsequently, in 2003, the years 2005 to 2015 were proclaimed as the International decade for Action, “Water for Life”.

Individuals and organizations around the world are working to achieve this goal but there is still the potential for those with science, engineering, marketing or communications expertise to save millions of lives.
Water related diseases such as diarrhoea, cholera, trachoma, hepatitis, and intestinal worms afflict millions of people worldwide. Approximately 1.8m people die each year from diarroheal diseases alone. This equates to about 5000 deaths a day or one death every 15 seconds, 90% of which are children under the age of five.

Download full article (PDF 277kb): TCE Article

Design for the other 90% video

Folks
The Design for the other 90% exhibit in NYC has posted the
short presentation I offered during the opening event and includes
the filter making video done in West Darfur.
Its not professionally done but it gets the point across.
The other presentations are better and offer a much wider view.

http://other.cooperhewitt.org/Events/design-for-the-other-90-symposium

enjoy
Peace

Ron

Sana'a Test Firing Curve 7:42am – 7:40pm

Cones 010 mini-919 C.
Standard Cones
#013-837-859
#012-858-880
#011-873-892C
#09-917-928C

Firing start time 7:42AM

Firing end time 7:40 PM

TIME LOWER DOOR TOP DOOR CHIMNEY NOTES
0
0.5 60 85 122 4 Burners
1 69 93 128 1.3hr-6 Burners
1.5 93 118 156 Damper@ 15cm
2.08 111 133 170
3.1 173 195 248
3.58 187 209 260
3.95 208 230 307
4.53 293 295 388
5 345 317 415
5.28 347 401 448
5.45 417 401 448
5.45 417 401 452
5.75 438 480 465
6.68 414 518 481
6.88 504 536 501
7 509 537 509
7.33 539 575 530
7.53 554 588 543
8 610 646 602
8.35 650 684 639
8.66 675 708 684
9 712 744 717
9.2 729 763 738
9.58 750 729 755
9.75 784 813 784
9.96 748 830 804
10.16 832 862 836
10.2 844 874 845
10.26 848 877 855
10.45 865 891 867
10.5 871 897 874
10.58 874 899 878
10.66 877 901 881
10.86 880 903 885
11 883 906 888
11.1 885 906 890
11.43 880 902 886

Photos From Yemen GTZ- Integrated Water Resources Management (IWRM) Project

I just received these photos from Burt…

ali-salman-and-burt-cohen-mixing-test-batches-for-cwf.JPG ali-salman-and-burt-cohen-mixing-test-batches-for-cwf

hayel-said-saleh-making-a-tanoor-overn.JPG hayel-said-saleh-making-a-tanoor-overn

front-of-press.JPG front-of-press

back-of-double-scissor-press.JPGback-of-double-scissor-press

new-filters.JPGnew-filters

dsc01956.JPGFilters in the kiln

dsc01995.JPGFlow Testing Filters

ali-applying-cs.JPGali-applying-cs

On view at Cooper-Hewitt, National Design Museum through September 23, 2007.

Potters Without Borders and Potters for Peace had the opportunity to display Ceramic Water Filter Technology at a recent exhibition in New York.

“Designers, engineers, students and professors, architects, and social entrepreneurs from all over the globe are devising cost-effective ways to increase access to food and water, energy, education, healthcare, revenue-generating activities, and affordable transportation for those who most need them. And an increasing number of initiatives are providing solutions for underserved populations in developed countries such as the United States.”

Ceramic Water Filter, Cambodia
Designers: Dr. Fernando Mazariegos, Ron Rivera (Potters for Peace), and International Development Enterprises (IDE) Cambodia
Manufacturer: Local private factory set up by IDE
Cambodia, 2006
Ceramic clay, plastic container, colloidal silver paint
Dimensions: 3.5’ h x 2’ w x 2’ d

Ceramic Water Filter, Nepal
Designer: IDE Nepal
Manufacturer: Local potter set up by IDE
Nepal, 2006
Ceramic clay, plastic container, colloidal silver paint
Dimensions: 3.5’ h x 2’ w x 2’ d

Ceramic Water Filter, Nicaragua
Designers: Dr. Fernando Mazariegos and Ron Rivera (Potters for Peace)
Manufacturer: Filtron
Nicaragua and Guatemala, 2006
Local Nicaraguan terra-cotta clay, sawdust
Dimensions: 18” h x 15” diameter
In use in: Cambodia, Guatemala, Ecuador, Nicaragua, El Salvador, Honduras, Cuba, Haiti, Mexico, India, Nepal, Indonesia (Bali), Ghana, Iraq, Myanmar, Sudan, Thailand, Sri Lanka, Vietnam

Originally designed by Dr. Fernando Mazareigos, a Guatemalan chemist, the Ceramic Water Filter combines the filtration capability of ceramic material with the anti-bacteriological qualities of colloidal silver. This filter has basic, yet impressive, impact on the lives of the rural poor, dramatically decreasing diarrhea, days of school or work missed due to illness, and medical expenses. A sociologist and potter, Ron Rivera of Potters for Peace redesigned the filter to standardize mass production in sixteen small production facilities in fourteen different countries. It is estimated that over 500,000 people have used the filter.